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What Is A Poppet Valve On A Mercury Outboard?

Poppet Valve Servicing - Moderated Discussion Areas

Can I run my outboard without a poppet valve?

The poppet valve is on place to keep water up in he motor at slow speeds to keep it from overheating. If it is removed it can cause overheating at low speeds.

What is the purpose of a poppet valve?

On gasoline engines, poppet valves are used to control the admission and rejection of the intake and exhaust gases to the cylinders. In the Figure (right centre), the valve, which consists of a disk with a tapered edge attached to a shank, is held against the tapered seat…

What are the symptoms of a bad poppet valve?

Symptoms are overheating at low rpm yet the water pump is pumping properly and the thermostats are open. Additionally, a very long time before the block fills with water and the stream is weak at slow speeds and idle. When you get going if everything then goes back to “normal” the poppet valve is probably open.

What are the disadvantages of a poppet valve?

The greatest drawback with poppet valves is the relationship between space and flow, due to constructional constraints. Poppet valves always offer a lower flow than slide valves, the constructional width being equal, when it comes to pressure-independent models.

What does a poppet valve do in a 4 stroke engine?

A poppet valve (also sometimes called mushroom valve) is a valve typically used to control the timing and quantity of petrol (gas) or vapour flow into or out of an engine, but with many other applications.

What is the failure of a poppet valve?

The primary failure mode of the poppet valve seating surface is wear caused by the impact of contaminants. In a gas valve, contaminants include liquids under pressure. A valve seat will wear where the sealing element contacts the seat. The local effect is insufficient seating and internal leakage.

What is the difference between a solenoid valve and a poppet valve?

Poppet valves utilize a passage cover which is held in place by a spring or the pressure of the medium flowing through the valve. The solenoid alters the position of the poppet either directly or by use of a pilot (described below), which opens or closes the passage.

What does a poppet valve look like?

Poppet valves have a slender stem and mushroom-shaped head. They are commonly used in engines. When utilised in a piston engine they work by opening and closing the intake and exhaust ports in the cylinder head. The engine manoeuvres the valves by pushing on the stems with cams and cam followers.

How do poppet valves control fluid flow?

Poppet valves have a movable part, the ‘poppet,’ (Figure 2 labeled C), that fits snugly against a valve seat to control flow. When the poppet lifts from the seat, typically due to pressure changes or an actuating force, it clears the path for fluid to pass through.

Why is my outboard motor peeing hot water?

First thing you need to check ids that you have enough water pressure from the hose as otherwise it will not be enough to cool the engine and the water will come out hot. This is a very common problem especially if the water is coming out hot only when flushed and not at sea.

How do I identify a poppet valve?

A poppet valve consists of an orifice that is opened and closed by raising and lowering a sealing surface onto the orifice. It usually has an internal spring that holds the valve in the closed position. When the spring force is overcome, the sealing surface lifts off the orifice and the valve opens.

What is the purpose of the Mercury poppet valve?

valve is sort of a water-pressure regulator for the cooling system on an outboard engine. At slow rpm’s the pressure from the water pump is pretty low, so the poppit stays closed, and allows all the cooling water from the impeller to circulate thru the engine cooling system.

What are the two main parts of a poppet valve?

A poppet valve is a valve consisting of a hole, usually round or oval, and a tapered plug, usually a disk shape on the end of a shaft also called a valve stem. The shaft guides the plug portion by sliding through a valve guide.

What is the cracking pressure on a poppet valve?

Our primary poppet valve lines—the C, CA, CH, CP, and CPA series—can withstand working pressures as high as 6,000 psig and temps ranging from -50 F to 400 F. Cracking pressures range from 1/3 to 600 psi, flow coefficients range from 0.10 to 4.7, and size ranges from 0.125 in. to 1 in.

What is the major disadvantage of using poppet valves?

Further, a major disadvantage of poppet valves is the force needed to operate them. In the poppet valve of Figure 4.10, for example, the force required on the pushbutton to operate the valve is P × a newtons. Large-capacity valves need large valve areas, leading to large operating force.

What is the failure of poppet valve?

The poppet valve reduces the pressure so the cooling systems preforms properly. If you see a leak from the poppet valve cover, there is a leak between the inner and outer plates or the poppet diaphram is bad (not expensive) Do not, as others may suggest, run the engine without a poppet valve or thermostats.

Do 2 strokes have poppet valves?

Motor bikes will often use reed valves or rotary valves. Many very large two strokes do use poppet valves.

What are the advantages of the poppet valve?

Advantages of Poppet Valve: Better Sealing: Poppet valves have better-sealing properties than other valve types. They use a spring to create a tight seal, which prevents fluid leakage. High Flow Rate: Poppet valves can handle high flow rates of fluids and gases with minimal pressure drop.

How do you know if a pop off valve is bad?

If a pressure relief valve experiences failure, is releasing pressure before a system reaches maximum pressure, or is constantly leaking or chattering, it’s always best to assume that there’s something wrong with the system.

Where is a poppet valve located?

Re: poppet valve location Item number 8 is the poopet valve (pressure relief valve) and is located at the aft lower part of the engine. It should be at the base of the block inside the cowl…..

What is another name for a poppet valve?

Poppet or Mushroom valves are any form of valve opened by lifting a plug out of a valve seat to admit or release gasses or liquids. They are an alternative to sleeve, slide, gate, ball, butterfly, and flap valves.

How do poppet valves work?

A good way to describe the poppet valve working principle is if you Imagine the valve as a plug in a sink. Removing the plug allows the flow path to open rapidly, making the opening large. In the case of a poppet valve, this large opening allows the media to pass through the valve quickly and efficiently.

Which of the following is an advantage that a poppet valve has over a spool valve?

Unlike spool valves whose lands overlap, poppet valves open a flow path to outlet immediately. This means response time of whatever the valve controls is very fast. Also, when a spool valve shifts open it goes to the end of its stroke regardless of the amount of flow.

What is the function of the pop up valve?

Should a pressurized system become unwieldy enough that the PRV is compromised, the pop off valve goes into action. Because their function is to relieve the system of overpressure as soon as possible, they open immediately. The main materials used to make pop off valves includes brass and stainless steel.

How does a poppet check valve work?

When the cracking pressure of a poppet valve is reached, the spring compresses, pushing the poppet back from an O-ring located at the inlet and the allowing fluid to pass straight through the valve.

What is the difference between a solenoid valve and a poppet valve?

Poppet valves utilize a passage cover which is held in place by a spring or the pressure of the medium flowing through the valve. The solenoid alters the position of the poppet either directly or by use of a pilot (described below), which opens or closes the passage.

Where is the poppet valve located on a Mercury 150 V6?

Mercury 150 V-6 Serial # 1B009782. I need to replace the poppet valve. Engine will not warm up at idle. New thermostats were installed. The manual diagram shows and describes the poppet as being located on the bottom starboard side of the powerhead.

What is an outboard poppet valve?

An outboard poppet valve is basically an assembly of parts. With the most important parts being a spring and a piece of plastic that acts as a valve. This valve and spring sit in a housing. In between where the cooling passages that are coming from the engine. Meet the passages that enter into the exhaust system.

What happens if you run a boat without a poppet valve?

If you run for too long without the poppet valve, you may experience over-cooling or overheating conditions with your engine. There are a couple of things that you should understand about a poppet valve and what it does, so here’s what you need to know! What Is An Outboards Poppet Valve Function?

Why does the poppet valve stay closed at idle?

Generally, at idle, the poppet valve stays closed because the pressure from the water pump impeller isn’t strong enough to open it. And the engine temperature is more regulated by your thermostats. (Here’s a lot more information about running an outboard without the thermostats here!) Then at higher RPM, the water pressure will open.
Alright, let’s talk about poppet valves on your Mercury outboard. You know, those little guys that play a big part in keeping your engine running smoothly.

Think of them as the gatekeepers of your engine’s breathing system. They control the flow of air and fuel in and out of the cylinders, making sure everything runs just right.

Now, if you’re not familiar with how these valves work, it might sound complicated, but trust me, it’s not that hard to understand.

Poppet Valves Explained

Imagine a small, disc-shaped piece of metal, like a tiny lid. That’s your poppet valve. It’s attached to a stem, and it sits in a circular opening called the valve seat. When the valve is closed, it blocks the flow of air or fuel. When it opens, it lets the air or fuel in.

How Poppet Valves Work

The way a poppet valve opens and closes is controlled by a camshaft. This camshaft, which is a rotating shaft with lobes, pushes on a rocker arm that’s connected to the valve stem. When the camshaft lobe comes into contact with the rocker arm, it lifts the valve off the seat, allowing the air or fuel to flow through.

Types of Poppet Valves

Now, your Mercury outboard will have two types of poppet valves:

Intake Valves: These valves control the flow of air into the cylinder.
Exhaust Valves: These valves control the flow of exhaust gases out of the cylinder.

Why Poppet Valves Matter

These little valves are crucial for your engine’s performance. They control the timing of the intake and exhaust cycles, making sure your engine gets the right amount of air and fuel at the right time. Without these valves, your engine wouldn’t be able to run.

Keeping Poppet Valves in Tip-Top Shape

Just like any part of your engine, poppet valves need regular maintenance. They can wear down over time, especially if you use your engine in harsh conditions. Here are a few things you can do to keep them in top shape:

Regular Oil Changes: Fresh oil helps lubricate the valve train and prevent wear.
Valve Adjustments: Over time, the valve clearance can change. A mechanic can adjust the valves to ensure proper operation.
Valve Inspection: If you’re experiencing problems with your engine, it’s a good idea to have your valves inspected.

Common Issues with Poppet Valves

Here are some common issues you might encounter with poppet valves:

Burnt Valves: This happens when the valves overheat, often due to incorrect valve timing or poor fuel quality.
Stuck Valves: Valves can stick open or closed if they become dirty or gummed up.
Worn Valves: Over time, valves can wear down, leading to decreased engine performance.

Poppet Valves – A Vital Part of Your Mercury Outboard

So, there you have it! Poppet valves are essential components that ensure your Mercury outboard runs smoothly. They might be small, but they play a big role.

Remember to give them the attention they deserve, and they’ll keep your engine purring like a kitten for years to come.

FAQs

Q: How often should I have my poppet valves inspected?

A: It’s generally recommended to have your valves inspected every 100 hours of operation or annually, whichever comes first. But, if you’re using your engine in harsh conditions, you may need to have them inspected more often.

Q: What are the signs of a poppet valve problem?

A: Here are a few signs:

Loss of power: If your engine is losing power, it could be a sign that your valves are not opening or closing properly.
Rough idle: A rough idle can also be a sign of a valve problem.
Backfiring: Backfiring often means there’s an issue with the timing of the intake or exhaust valves.
Excessive smoke: If your engine is producing excessive smoke, it could be a sign of burnt valves.

Q: Can I adjust my poppet valves myself?

A: While it’s possible to adjust your valves yourself, it’s best left to a qualified mechanic, especially if you’re not familiar with the process. Improper valve adjustment can cause serious engine damage.

Q: How much does it cost to replace poppet valves?

A: The cost of replacing poppet valves can vary depending on the model of your engine and the severity of the problem. It’s best to get a quote from a mechanic.

Q: Are there any tips for extending the life of my poppet valves?

A: Here are a few tips:

Use high-quality fuel: Dirty fuel can gum up the valves.
Avoid running your engine at high speeds for extended periods: High speeds can cause the valves to overheat.
Maintain proper engine maintenance: Regular oil changes and other maintenance tasks will help keep your valves in top shape.

That should cover most of your questions about poppet valves on your Mercury outboard. Keep in mind, these are just general guidelines. Always refer to your engine’s manual for specific instructions and recommendations.

See more here: Can I Run My Outboard Without A Poppet Valve? | What Is A Poppet Valve On Mercury Outboard

Poppet Valve / Relief Valve on outboard engine – YouTube

This video is a quick overview of how to remove and replace a poppet valve. For further detail please check out “Poppet Valve Replacement on Yamaha HPDI (DIY… YouTube

Poppet valve Mercury 150 V6 | Boat Repair Forum

Mercury 150 V-6 Serial # 1B009. Mercury 150 V-6 Serial # 1B009782. I need to replace the poppet valve. Engine will not warm up at idle. New thermostats were MarineEngine.com

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Normally, if the poppet valve is hanging OPEN, you will experience LOW water pressure at idle (which is not the case here). You have a thermostat (or BBC Boards

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The Hull Truth – Boating and Fishing Forum – what is a poppit

A poppit or poppet (sp?) valve is sort of a water-pressure regulator for the cooling system on an outboard engine. At slow rpm’s the pressure from the water pump is The Hull Truth – Boating and Fishing Forum

Poppet valve function | Boating Forum – iboats Boating Forums

Poppet valves open up at higher speeds/water pressure to allow more water to circulate thru the block when needed. If the poppet doesn’t open it could iboats Boating Forums

BF 225 Pressure Relief Valve (poppet valve) removal and

I concluded that the likely cause was that the pressure spring had too much lateral play in it and pushed down on the valve at a slight angle, which caused it to stick MarineEngine.com

“Water Pressure 101”- Poppet Valves and Variables with Water

This is simply because the Poppet Valve controls water pressure at higher RPM’s… and once the Poppet Valve has opened, the thermostats are essentially “non BBC Boards

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Mercury Marine / Mercruiser New Oem Poppet Valve Assy, 8M8027559
Mercury Marine / Mercruiser New Oem Poppet Valve Assy, 8M8027559
Mercury 803062T1 - Poppet/Diaphr Kit | Boats.Net
Mercury 803062T1 – Poppet/Diaphr Kit | Boats.Net
Mercury - Mercruiser 803062T 1; Poppet Valve Kit-Outboard- Made By Mercury  - Mercruiser : Amazon.Ca: Sports & Outdoors
Mercury – Mercruiser 803062T 1; Poppet Valve Kit-Outboard- Made By Mercury – Mercruiser : Amazon.Ca: Sports & Outdoors
Thermostat Poppet Valve Kit Mercury Mariner Outboard 75692A6 [Glm13360] -  $39.95 : Ebasicpower.Com, Marine Engine Parts | Fishing Tackle | Basic  Power Industries
Thermostat Poppet Valve Kit Mercury Mariner Outboard 75692A6 [Glm13360] – $39.95 : Ebasicpower.Com, Marine Engine Parts | Fishing Tackle | Basic Power Industries
803062T1 Poppet/Diaphragm Kit - Mercury Marine | Crowley Marine
803062T1 Poppet/Diaphragm Kit – Mercury Marine | Crowley Marine
Mercury 878907 Genuine Oem Marine V-4 Crossflow Outboard Poppet Valve –  Second Wind Sales
Mercury 878907 Genuine Oem Marine V-4 Crossflow Outboard Poppet Valve – Second Wind Sales
Mercury 150 Xr6 Overheat Caused By Earwig? Boat Temp Was Fine At Idle And  Full Throttle But Anything Between It Was Overheating. Going To Replace  Water Pump, Thermostats, And Poppet Valve To
Mercury 150 Xr6 Overheat Caused By Earwig? Boat Temp Was Fine At Idle And Full Throttle But Anything Between It Was Overheating. Going To Replace Water Pump, Thermostats, And Poppet Valve To
Poppet Valve Servicing - Moderated Discussion Areas
Poppet Valve Servicing – Moderated Discussion Areas
Mercury | Mercury | 225 (3.0L Efi) | 0G760300 Thru 0T408999 | Exhaust Plate  - Mercury Outboard Motor Parts - Van'S Sport Center
Mercury | Mercury | 225 (3.0L Efi) | 0G760300 Thru 0T408999 | Exhaust Plate – Mercury Outboard Motor Parts – Van’S Sport Center
Mercury Poppet Valve Kit 175-300 Hp (Serial Number Needed For Proper Fit) |  Ebay
Mercury Poppet Valve Kit 175-300 Hp (Serial Number Needed For Proper Fit) | Ebay
Mercury - Mercruiser 8M0114707 Poppet Valve Assy
Mercury – Mercruiser 8M0114707 Poppet Valve Assy
8M0114707 Poppet Valve Assy For Mercury Outboard Motor 135Hp 150Hp 250Hp  275Hp 888913A01 Kit;
8M0114707 Poppet Valve Assy For Mercury Outboard Motor 135Hp 150Hp 250Hp 275Hp 888913A01 Kit;
Q&A: Poppet Valve Location For Yamaha, Mercury, And Suzuki Outboards
Q&A: Poppet Valve Location For Yamaha, Mercury, And Suzuki Outboards
Mercury V6 Overheating: Clogs? Impeller? Poppet Valve? Thermostats? -  Youtube
Mercury V6 Overheating: Clogs? Impeller? Poppet Valve? Thermostats? – Youtube
Mercury - Poppet Valve - 8M0219257 | Partsvu
Mercury – Poppet Valve – 8M0219257 | Partsvu
Mercury 150-200 Hp Poppet Valve Kit
Mercury 150-200 Hp Poppet Valve Kit

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